Replacement O-ring seals and kits for underwater connectors: EPDM, NBR, silicone and FKM compounds, AS568 and metric sizes, +/-0.03 mm tolerance, 20-25% squeeze, lubricant sachet included, cross-referenced to your connector series.
O-rings are the primary pressure-sealing element in every underwater connector — the elastomer ring compressed between the mating faces or in the connector groove provides the IP68-rated barrier that keeps seawater out of contact cavities and housings. Elastomers degrade through compression set, UV exposure, chemical attack and thermal cycling, so O-ring replacement is a critical scheduled maintenance operation. Kits are precision-moulded to AS568 or metric sizes, matched to specific connector series, and supplied with an O-ring lubricant sachet.
Four compounds: EPDM (standard seawater service), Nitrile/NBR (oil-contaminated environments), Silicone (extreme low temperature), Viton/FKM (aggressive chemicals and high temperature).
Aerospace-grade tolerances: cross-section ±0.03 mm for the correct 20–25% squeeze ratio in connector grooves — under-size rings fail to seal, over-size rings prevent proper mating.
High-pressure options: harder compounds (Shore 80A–90A) with reinforced backup rings prevent extrusion at depths beyond 3,000 m; complete seal kits with backup rings and dielectric grease for 6,000 m-rated connectors.
Cross-referenced to your connector: quote the connector series or model (e.g. MCIL8M, BH6F, LPBH7F, BCR1508F) and we supply the matching dash sizes — no measurement needed.
Lubricant supplied: each kit includes an O-ring lubricant sachet; always lubricate before reinstallation — dry O-rings roll and extrude during mating, causing seal failure.
SubConn Compatible: replacement sizes match standard SubConn-style connector grooves across all series sold on this site.
Compound Selection Guide
Compound
Temperature
Shore hardness
Water resistance
Oil resistance
Max depth
Grease compatibility
Typical lifespan
EPDM
−40 °C to +120 °C
70 A
Excellent
Poor
6,000 m
Silicone, PTFE grease
5–7 years
Nitrile (NBR)
−30 °C to +100 °C
70 A–80 A
Good
Excellent
4,000 m
All oils
3–5 years
Silicone (VMQ)
−60 °C to +200 °C
50 A–60 A
Excellent
Poor
2,000 m
Silicone only
3–5 years
Viton (FKM)
−20 °C to +200 °C
75 A–90 A
Excellent
Excellent
6,000 m
All lubricants
10+ years
Technical Specifications
Parameter
Specification
Product
Replacement O-ring seals and seal kits for underwater connectors
Standards
AS568 dash sizes and metric sizes; cross-section tolerance ±0.03 mm
Squeeze ratio
Typically 20–25% compression in connector groove geometries
Hardness options
Shore 50A (low-pressure silicone) to 90A (high-pressure with backup rings)
Common connector sizes
e.g. 14.00 × 1.78 mm (AS568 2-015) on Circular BH6; 25.12 × 1.78 mm (2-022) on large bulkheads; quote your model for the full list
Grease compatibility
Silicone dielectric grease (e.g. Molykote 111 / Molykote 44) as specified by the connector manufacturer
Replacement interval
Permanent installations every 2–3 years (industry best practice); annually for frequently unmated connectors; inspect before every mating
Kit contents
Primary O-rings per connector, backup rings for deep-water kits, lubricant sachet
Typical Applications
Scheduled O-ring maintenance for ROV connector systems, post mate-demate inspection and replacement, onboard ROV maintenance kits, subsea junction box refurbishment, and O-ring replacement after extended connector storage.
Notes for Selection
Never use generic O-rings — consumer-grade rings lack the material composition, tolerances and pressure testing required for subsea sealing, and a microscopic defect can cause catastrophic water ingress at depth. Specify EPDM for standard seawater service, nitrile for hydraulic-oil exposure on work-class vehicles, silicone for polar/cold-water applications, and Viton for chemical or high-temperature service. Always inspect O-rings before mating and discard any ring showing cracks, deformation or hardening.
Match your hardware automatically
Quote your connector model or series (e.g. MCIL4M, BH8F, LPBH7F, BCR1508F, XSG-4-BCL) and we will
cross-reference the correct locking sleeve, nut and washer or O-ring kit. Standard items ship from
stock; custom materials (titanium, Inconel, special elastomers) available to order.